Here you can download the pdf template of the tksa 20 shaft alignment report, which can be used for documenting of your alignment activities. A short course on wheel alignment valley buick gmc. Sheng, ndition of the shaft alignment is crucial in order to make intelligent. The ergonomic display unit with touch screen makes the instrument very easy to use and the builtin machine library helps storing alignment reports for multiple machines. Prealignment considerations prealignment checks and corrections are performed to either improve machinery reliability or to facilitate the alignment process. Our alignment software is used for preparing, analyzing, archiving measurement files and printing professional reports. After the soft foot check is complete, you can go directly to the alignment. Pdf a laser shaft alignment by ipspsds for rotary machine. Here you can find all available easylaser product manuals in pdf format. The measurement system for all stages of machine setup. Create a pdf report directly when measurement is complete it is possible to generate a pdf report containing graphs and measurement data directly in the measurement systems display unit. Grc phase 3 focused on identifying any abnormal loading on the gear, shaft.
Pdf laseroptical alignment of shafts in rotating machinery is. Mechanical engineering a series of textbooks and reference books founding edit. The reports are automatically generated as pdf files. The intuitive and affordable laser shaft alignment system skf shaft alignment tool tksa 31 the tksa 31 is skf s most affordable solution for easy laser shaft alignment. In either case, prealignment is a very important phase of the alignment process. Fluke 830 laser alignment tool manual pdf instrumart.
The participant is able to learnbydoing in the course. Bevel helical geared motor, ak series helical bevel geared motor duration. Aim to have all soft foot readings within 2 mils thou. A practical guide to shaft alignment plant services. Mechanical engineering a series of textbooks and reference books founding editor l. Agnee gear motors, gear boxes and 3d printers 317,023 views. It is not intended as a comprehensive guide to alignment of process machinery, nor is it a substitute for seeking professional advice or reference to the manufacturers of the machinery. Shaft alignment is the process whereby two or more machines typically a motor and pump are positioned such that at the point of power transfer. Attach 2 remaining pins to verticals by screwing onto the knobbolt in. A good static alignment is required for troublefree dynamic operation of the propulsion shafting. This is an important part of securing a reliable align ment. It incorporates gps technology to calculate precise azimuth, tilt.
The top countries of suppliers are united states, china, from which the percentage of manual wheel alignment equipment supply is 1%, 99% respectively. Fixturlaser go basic training manual pdf shaft alignment. This is a brief explaination of how to align two shafts together, using basic measurement tool, without the requirement of high cost laser equipement. Then follow the stepbystep instructions on screen see below.
In either case, pre alignment is a very important phase of the alignment process. Proximity sensor to change tradition manual way of shaft alignment and to. Oct 01, 2012 this is a brief explaination of how to align two shafts together, using basic measurement tool, without the requirement of high cost laser equipement. Rotate the shaft until the dial gauge reaches a maximum or a minimum reading. Fixturlaser go basic training manual pdf posted on july 6, 2012. This handbook sets out to help the instrument user work through the instrument with the required ease. Diagnosis wheel alignment steering wheels and columns steering linkage power steering gear and pump front suspension rear suspension tires and wheels final drive 4a. Other facts every driver should know about wheel alignments. As with a manual alignment, the results of the automated alignment are not automatically saved to disk.
The pre alignment process could include all of the following checks. Easylaser e540 shaft alignment easylaser pdf catalogs. A read is counted each time someone views a publication summary such as the title, abstract, and list of authors, clicks on a figure, or views or downloads the fulltext. Page 4 figure 1 the smart laser 4 is a fourwheel alignment system that uses three class ii laser products. The prealignment process could include all of the following checks. Shaft alignment tools nxa quick guide pdf nxa manual pdf xa quick guide pdf xa manual pdf evo quick guide pdf evo manual pdf eco quick guide pdf eco manual pdf go pro quick guide pdf go pro. It is calculated, conducted and verified when the system is at rest. Alignment tools and procedures that take thermal growth.
Richmond, va 23236 phone 804 3792250 fax 804 3790189 2011 vibralign, inc. To access courses again, please join linkedin learning. Faulkner columbus division, battelle memorial institute and department of mechanical engineering the ohio state university columbus, ohio 1. Standard industry norms for alignment tolerances are cited in table 1. Shaft alignment procedure pdf and guidelines for the implementation of good shaft alignment for standard rotating. The soft foot check ensures that the machine is resting evenly on all its feet by indicating which footfeet should be adjusted. The main factor that determines the critical nature of alignment is shaft speed. Attach pins to toe bars pins with 38 bolt and washer by sliding the bolt and washer on the smaller hole to the right and left of center, insert pin through larger hole on other side of toe bar and screw ono inserted 38 bolt. Dec 01, 2015 sequence alignment sequence alignment is the assignment of residue residue correspondences. The book is reference material on rotating machinery basics, pump overhaul, mechanical seals, basic vibration, and shaft alignment. Gps antenna alignment tool tower crews 3z telecom, inc. A wide variety of manual wheel alignment equipment options are available to you, there are 344 suppliers who sells manual wheel alignment equipment on, mainly located in asia. Enter the distances between measuring units and the machine feet. Box 0158 wingate, nc 28174 7042339222 fax 7042339211.
Shaft alignment is the process of aligning two or more shafts with each other to within a tolerated margin. Introduction to sequence alignment linkedin slideshare. Shaftalign os3 is easily extendable through the activation of powerful options as the alignment requirements grow. Proper alignment is the largest factor in determining the life of bearings, seals and couplings.
The primary reasons why machinery is misaligned is lack of proper training, improper tools to do the job, and that people are not given enough time to do it right. Pre alignment considerations pre alignment checks and corrections are performed to either improve machinery reliability or to facilitate the alignment process. With feeler gauge find obvious gaps and fill them with shims, taking care of any rough soft foot condition. When the user is satisfied with the alignment, they must press the save button to permanently save the results to disk.
A full 4wheel alignment will cost more than the other type because there is more work involved. Free pdf editor, free pdf tools and free pdf writer. The alignment training is suitable for technicians undertaking machine alignment, coupling alignment, motor alignmnet, pump alignment, etc. The 3z rf aligner is the most compact gps antenna alignment tool in the industry. All the information about the measurement object is documented, and you can add your companys logo and address details if you so wish. Enter a target azimuth by selecting the green target azimuth number on the screen and entering the desired number on the popup number pad. The skf shaft alignment for tksa 51 is a wireless shaft alignment tool that allows. In practice, proper alignment is difficult to achieve without using alignment equipment such as dial indicators or laser alignment tools. Shaft alignment training course ppt presentation and. It is not intended as a comprehensive guide to alignment of process machinery, nor is it a substitute for seeking professional advice or. Click the links below to download training materials. Shaft alignment handbook, third edition, crc press, 2006. Mar 26, 2020 as with a manual alignment, the results of the automated alignment are not automatically saved to disk. Join brian morse for an indepth discussion in this video manual alignment, part of syntheyes essential training 2015 is now linkedin learning.
They are 1 straight edge with a taper gauge, feeler gauge, or caliper. Shaft alignment means moving the front and the rear pair of feet of one machine, vertically and horizontally, until the shafts are aligned to within given tolerances. Align tools, copy tools and smart positioning after you create new pdf objects, you may need to rearrange, resize, move or copy them to give the page a cleaner, more professional look. Call customer service at 18043792250 toll free monday friday. Enter the site information for the antenna being measured. With a loadonpad design, figure 1 the shaft is free to laterally within bearing clearance, and alignment data is difficult to obtain without temporary bearing shims to stabilize the sham with a loadbetweenpad design, figure 1 b, the shaft remains stable during the alignment procedure. Care has been taken by the authors, pruftechnik ltd, in the preparation of this publication. For safe and efficient operation please follow the instruction. Shaft alignment report measurement program horizontal operator user measurement unit mils temperature 80. Shaft alignment training course ppt presentation and machine. Heikuang lee, deputy director of planning division, institute of nuclear energy research, taiwan dr. Pdf reports can be generated and directly saved from the system onto a usb stick. Proper shaft alignment is especially critical when the motor is operated at high speeds.
Propeller shaft rear axle borawarner axle brakes 5. Methods of alignment there are three basic methods of align ment. An essential component of any successful alignment procedure is the. The difference between the top and bottom reading is the sag each time alignment reading is taken then the sag must be accounted for subtracting pump motor aligning the shafts centerlines from side to side the indicators are zeroed on the left and read at the right make sure that you always view the dti from pump side there is no sag.
As with a manual alignment, the revert button will revert the alignment state to the last saved version. When the centerlines of their rotating shafts dont match up perfectly, it can lead to wasted power, accelerated component wear, and even the equipment failures the following are the most prevalent causes. And yet, even excellent alignment of the shaft centers of rotation does not in itself. Ntt recommends a class of no more than 12 participants for the best results. Fixturlaser go basic training manual by vibralign, 2010. Pruftechnik rotalign ultra is operating handbook pdf download. Nov 30, 2015 bevel helical geared motor, ak series helical bevel geared motor duration. Operation and service manual laser guided wheel alignment systemlaser guided wheel alignment system tl12 passenger car alignment system 8231 blaine road blaine, wa 98230 3603710552 3603710553 fax 8004963777 toll free. To make adjustments in the layout of new pdfill objects, there are three arranging tools align tools, copy tools and smart positioning to arrange and align. Care must be taken to ensure that the product is not subjected to mechanical knocks.
Page 1 rotalign ultra is operating handbook shaft alignment page 2 a users handbook dear customer, welcome to the world of intelligent shaft alignment using rotalign ultra is shaft, another innovative product from pruftechnik, the inventors of laser shaft alignment. Laser alignment is an essential component of a viable. By comparing the measured parameters with design parameters of the vehicle manufacturer it guides technicians to make. The product is to be used in industrial environments for shaft alignment only. Sequence alignment sequence alignment is the assignment of residue residue correspondences. Chihming liu, professor, national tsing hua university, taiwan abstract the most important roles of strategic management concern about the right attention and the right execution. Wheel aligner users manual 5 chapter 1 concepts and terms 1.
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